Die Casting : Die-Design Marathon – 4 Days, 25 Components Die-Design

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About Course

Die casting is a most versatile process for producing complex shaped engineered metal parts, with a high degree of accuracy and repeatability. It permits wide latitude and flexibility in design. It is suitable for casting textured surfaces, and permits the application of a wide variety of attractive and serviceable finishes.

Die Design and  Die Manufacturing is the key element in whole process. Tool Room engineers, Die Designers struggle to meet the best quality castings in first shot, this can be achieved by properly designed and optimised toolings for a given process. However the complexity of the geometry, material, metallurgy and process parameters making it more time consuming and also demands for skilled manpower.

This Die Design Marathon is focussed on practically designing the gating systems for 25 components in 4 days by the participants and validate their design with casting simulation and optimise for best yield and quality.

This program is mentored and trained by Shri. Surianarayanan Chandrasekaran lead team of experts having more than 35 years of experience in die design, manufacturing, simulation and manufacturing of die casting components and tooling.

The primary idea of this Die Design Marathon is to give basic to advanced design complexity design methodology and exposure to the participants, where he/she will design, simulate and verify his/her design and optimise. Totally 9-HPDC, 9-LPDC, 5 -GDC and 2 General Components will be taken for the design activity.

Date : 29 Jan 2020 – 2nd April 2020

Venue : Simulation Enabled Experiential Learning Center(SEEL)
DHIO Research and Engineering Pvt Ltd., Bangalore India

What Will You Learn?

  • Hands on Practical Designing of Die Casting Dies
  • Dos and Donts about Die Casting Die Design
  • Simulation and Validation of Die Casting Design
  • 25 Components Design Exposure
  • Know how ! Exposure to Die Casting Die Design
  • LPDC, HPDC, GDC Die Design Knowledge
  • Defect Prediction and Elimination of Defect
  • Yield and Quality Improvement
  • Die Casting Machines and Process

Course Content

Day 1 : Die Casting Die Design

  • Fundamentals, Calculations, Best Practices, Things to know !

Day 2 & 3 : Die Design – Practical Hands On Challenge

Day 4: Simulation, Validation, De-briefing, Awards

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