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Course on Fundamentals of Die Casting : Die Design and Simulation

About Course

The proposed Course will address all the issues related to Die casting from concept to best quality casting product by shopfloor expert — Design, Material, Metallurgy, Quality and Testing Of Leading Casting Industry and Academia having decades of experience in Die Casting Product/ Process development.

Description

Die casting is a most versatile process for producing complex shaped engineered metal parts, with a high degree of accuracy and repeatability. It permits wide latitude and flexibility in design. It is suitable for casting textured surfaces, and permits the application of a wide variety of attractive and serviceable finishes. India has become the global hub for supply of best quality castings.

“Best Quality” has created a competition among the Industries to meet the quality and time demand of global majors. This scenario has motivated Industries  to adopt the new technology, process and material to win the competition.

Challenge ahead is— How to improve quality, reduce rejections and get high quality & valued “Engineered Castings”. The proposed Course will address all the issues related to Die casting from concept to best quality casting product by shopfloor expert — Design, Material, Metallurgy, Quality and Testing Of Leading Casting Industry and Academia having decades of experience in Die Casting Product/ Process development

Participants are encouraged to bring their queries and get guidance from the experts.

What Will I Learn?

  • Die Casting Fundamentals
  • Die Casting Process and Process Parameters
  • Die Casting Machines and Maintenance
  • Gating System Design
  • Quality and Yield Improvement
  • Die Casting Simulation and Defect Prediction
  • Die Casting Cycle Optimisation
  • Die Casting Materials and Metallurgy
  • Die Life Estimation and Extension

Topics for this course

14 Lessons60h

Fundamentals of Die Casting

Fundamentals of Fluid Flow Technology

Die Casting Product Design and Evaluation

Die Casting Process Design

Fundamentals of PDC – HPDC, LPDC, COLD & HOT CHAMBER

Gating Design

Overflow Design

Cooling and Venting Design

Die Casting Defects, Remedies and Precaution

Casting Simulation and Verification

Gating Design Optimization

maximum yield and minimum cycle time

Die Casting Machines, Operations and Maintenance

Die Life Estimation and Extension

Die Material, Metallurgy And Extending Die Life

About the instructors

35+ Years of Experience in practical Tool & Die Design, Manufacturing, Component Production, Diagnostic Studies and Simulation. He Designed, Developed, Manufactured, Supervised more than 1000 component, Tool & Die. Surianarayanan trained 4 Years of Schooling from Tool Engineering under supervision of trainers from Switzerland, got special Training from Buhler for die Casting and Die Design. He held various levels of responsibility from Tool Maker to Technical Director in various tier 1 supplier and OEMS exposure to process enriched by trials of the dies as well production.
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2 Courses

2 students

20,000.00

Material Includes

  • Technical Delivery of the Course
  • Practical Example on Die Casting Design and Simulation
  • Study Materials on Die Casting Design

Requirements

  • Prior Knowledge of Die Casting Process
  • CAD Modeling

Target Audience

  • Die Casters
  • Tool and Die Designers
  • Casting Simulation Engineers
  • Tool Room Engineers
  • Quality and Inspection Engineers