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2-Days workshop on Forging Simulation : Yield and Quality Improvement Using AFDEX

  • Categories Workshops
  • Duration 16h
  • Total Enrolled 3
  • Last Update October 23, 2019

About Course

This course aims to cover the fundamentals of Metal Forming Simulation, with practical case studies; Participants will be given hands on experience on different Forming Simulations using AFDEX - Bulk Metal Forming Simulation Software

Description

This Workshop covers hands on experience of Forging Simulations using AFDEX – Bulk Metal Forming Software

  • Workshop Date : 8th & 9th Nov 2019
  • Venue : Simulation Enabled Experiential Learning Centre (SEEL), DHIO Research, Bangalore India

 

AFDEX is a general-purpose metal forming simulator, which meets the following requirements for intelligent bulk-metal- forming (BMF) simulation (BMFS):

  1. Solutions should be accurate, and volume loss or change due to the numerical schemes and procedures should be minimized and acceptable.
  2. Intelligent meshing or remeshing capabilities should minimize solution inaccuracies during remeshing and smoothing state variables.
  3. Optimized or adaptive meshing density capabilities should be adopted to obtain a solution within a reasonable computational time and without solution inaccuracy. Also, one should be able to successfully mesh complex geometries.
  4.  Characteristic boundaries (or edges) and workpiece-die interface boundaries should be accurately traced during simulation and remeshing to minimize changes in the boundary value problem due to remeshing.
  5.  Multi-stage BMF processes (especially multi-stage forging processes) should be simulated automatically to reduce the total simulation time (including both computational time and user processing time between the stages).
  6.  The simulator should be convenient and user friendly.

What Will I Learn?

  • Metal Forming Fundamentals
  • Theory of Plasticity
  • Introduction to AFDEX
  • Metal Forming Simulation with AFDEX
  • Industrial Case Studies Simulations
  • Forging Theory and Fundamentals
  • Fundamentals of Finite Element Analysis

Topics for this course

2 Lessons16h

Fundamentals Of Finite Element Analysis

Fundamentals Of Forging Process Simulations

Introduction To AFDEX – Bulk Metal Forming Simulation So

Experiment 01 : Double-Stage Cold Forging Process

Experiment 02 : Automatic Multi-Stage Cold Forging Process

Experiment 03 : Hot Forging Process

Experiment 04 : Trimming Process

Experiment 05 : Piercing Process

Experiment 06 : Non-Isothermal Analysis, Hot Forging Process

Experiment 07 : Drawing With Elastoplastic Process

Experiment 08 : Extrusion With Considering Workpiece Hardening

Experiment 09 : Plate Forging Process

Experiment 09 : Plate Forging Process

Experiment 10 : Process Using The Method Of Fracture Prediction

Experiment 11: Fine Blanking Process

Experiment 12 : L-Bending Process Considering Unloading

Experiment 13 : U-Bending Process Considering Workpiece Hardening

Experiment 14 : Material Identification Using Tensile Test

Experiment 15 : Material Identification Using Compression Test

Experiment 16 : Porous Process

Experiment 17 : Cold Forging Process

Experiment 18 : Cold Forging Process Considering Die Elastic Deformation

Experiment 19 : Cold Forging Process Considering Shrinkage Fitting

Experiment 20 : Multibody Process

About the instructors

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9 Courses

22 students

Free

Material Includes

  • Technical Delivery of Workshop Content
  • Industrial Cases Studies to Practice
  • Study Materials on Metal Forming Simulations

Requirements

  • Knowledge of Forging Process
  • Knowledge of Metal Forming Process

Target Audience

  • Forge Shop Engineers
  • Forging Die Desigers
  • Simulation Engineers
  • Tool and Die Desigers
  • Quality Improvement Engineers
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